Industries Using Overhead Cranes
Supply variations for transporting required raw materials and components to assembly activities are a critical factor in any industrial operation. In many cases, forklifts, pallet jacks, and AGVs can help with these tasks. For worker safety and operational effectiveness, more accurate methods are needed to handle bulkier items. In these cases, overhead cranes become indispensable.
Unlike other industrial equipment, overhead cranes must be constructed and designed for the job, regardless of their size. An overhead crane suitable for vehicle manufacturing may not be suitable for shipping operations. Overhead cranes used in steel production are a good example.
Due to their safety, time-saving, and ease of operation, overhead traveling cranes have become an integral feature of countless production operations since their introduction during the first industrial.
Auto Industry
Material handling and supply chain, as well as lifting and transport applications, are served by overhead traveling cranes for the automotive industry. Overhead cranes are used in stamping plant operations to transport and store dies and tools, and to maintain line inventories. Workers in assembly plants rely on overhead cranes to increase productivity and eliminate the need to move goods.
Overhead cranes are used for every function in a car factory because they save time and are more convenient. Their application improves production and minimizes supply chain disruptions that cause unnecessary delays.
Steel Mill
The ability to work under harsh conditions of elevated temperatures, high levels of dust, and strong vibrations is an essential criterion for the use of cranes in the steel industry. The ladle crane is reinforced and stabilized to ensure the safe and efficient handling of ladles. Double-girder overhead cranes are used for the transportation of parts such as casting molds and the supply of castings.
Overhead cranes are widely used in the steel industry for safety and efficiency. Tundish, slab, scrap, billet or ingot, steel coil, and foundry cranes, etc. are ladle handling cranes.
Plastic Factory
The ability to work under harsh conditions of elevated temperatures, high levels of dust, and strong vibrations is an essential criterion for the use of cranes in the steel industry. The ladle crane is reinforced and stabilized to ensure the safe and efficient handling of ladles. Double-girder overhead cranes are used for the transportation of parts such as casting molds and the supply of castings.
Shipyard
Due to the nature of the materials required for shipbuilding, the shipbuilding industry, like the steel industry, makes heavy use of overhead cranes. Jib cranes, gantry cranes, and bridge cranes are the three most commonly used cranes in this industry. Depending on the type of material to be moved, a chain or wire rope hoist will be used.
Material handling throughout the assembly process is the primary role of overhead cranes in the shipbuilding industry. Every stage of shipbuilding, including machining, assembly, site work, launching, fit-out, and delivery, requires the use of overhead traveling cranes. Shipbuilding bridge cranes designed to meet space requirements include steel plate hooks and various types of chain hoists with electric motors.
Biomass
Waste, garbage, refuse, slag, sludge, and straw bales are all handled using biomass bridge cranes. Each form of waste is handled by a different crane. Jib cranes, gantry cranes, and overhead cranes with chain and wire rope hoists are used in the biomass industry as in other industries.
When choosing to purchase a biomass crane, several factors must be considered, including truck lead time, tonnage, biomass density, and the size and dimensions of the storage area. Bucket, orange peel, or clamshell devices are used to grab loads in biomass hoists.
Gas and Oil
Due to the flammability of gas and oil, overhead cranes had to be constructed to keep the substances from burning. They are made of spark-resistant, explosion-proof materials. Designing cranes for offshore drilling sites is a challenge for the oil and petroleum industry. Initially, the business relied on land-based designs that were modified to suit specific situations.
Because offshore platforms face unique challenges, such as waves that can rock the ship during loading and unloading, cranes are built to accommodate the load while also considering the distance of the load from the crane. The installation structure, as well as other related environmental variables, are also important considerations.
Diet
In the food and beverage industry, hygiene and sanitation are the most important qualifications for material handling. Overhead cranes are used to transport rail-mounted containers for production or storage in the food processing industry. The main reason for using overhead cranes in food production is to increase efficiency, although keeping the cranes clean can be an issue.
In the food industry, a controlled environment is critical. Manufacturers strive to create bespoke lifting equipment suited to the environment to meet demand and high standards.
Semiconductor
The semiconductor industry uses a range of heavy components and requires hygienic lifting solutions that do not contaminate components. To meet industry quality standards, overhead traveling cranes must be precise, accurate, clean, and efficient.
Overhead cranes must meet cleanroom standards to gain semiconductor industry approval. Clean rooms differ from other material handling technologies in that the dust in the room needs to be carefully checked for particle content. Therefore, it becomes more difficult to produce overhead cranes for the semiconductor industry.
Mining
Due to the harsh nature of the mining industry, overhead cranes that can withstand these conditions are in high demand. For maintenance and service of underground mining equipment, the mining sector relies on overhead traveling cranes. The corrosive climate of mining operations can cause equipment to age rapidly.
Mining cranes are large, heavy machines capable of transporting many tons of material and equipment. They are made of heat, dust, and moisture-resistant metal. Overhead cranes must be able to operate efficiently and continuously under adverse conditions.
Paper
As paper rolls are often damaged by the slightest impact, the paper industry requires heavy-duty cranes that can handle material with great precision and gentleness. Paper is manufactured in incredibly large and heavy rolls that must be handled with care.
Cranes in the paper industry have automated control systems that are used in pulp and paper production to protect workers. The speed of the crane must be carefully controlled to properly handle the material, and it must be equipped with slings to load and unload paper rolls.
